Our Strengths
We advance digital‑twin initiatives for the manufacturing industry by leveraging device and software technologies cultivated as an electronics trading company, along with our extensive partner network.
To address challenges such as improved labor availability and improved productivity, we digitally visualize both the current and ideal states, achieving workforce reduction and improved ROI through automated inter‑process transportation and integrated information management.
Furthermore, we are working to realize autonomous integrated production lines utilizing AI, co‑creating the future of manufacturing.
Partner Companies
This page includes companies with which our company does not have an agency agreement.
Please note that our company cannot be held responsible for any changes in the circumstances of the listed companies. We appreciate your understanding.
Common Inquiries
CASE01 Need to assess ROI prior to implementing logistics automation equipment
Propose the optimal workforce‑reduction plan based on current‑state analysis.
- Issues are visualized digitally using a simulator.
- ROI is calculated quantitatively and verified in advance within the simulator.
- An optimal workforce‑reduction plan is proposed based on the preliminary verification.
CASE02 Requirement for integration and hand‑off coordination between AGVs and other equipment
Enable warehouse management and equipment integration through WMS/WCS development.
- Build WMS/WCS (Warehouse Management and Control Systems).
- Centralize inventory information from receiving to shipping.
- Enable integration and hand‑off coordination with AGVs/AMRs and other equipment.
CASE03 Need to reduce the materials‑management workload caused by handling a large number of parts
Achieve automation and workforce reduction with a compact automated warehouse.
- Analyze current workflows and design an optimal automation plan.
- Propose compact automated warehouse systems tailored to customer needs.
- Significantly reduce manual effort for parts management and picking operations.
Case Studies We provide tailored support ranging from overall digital‑twin design to current‑state visualization, simulation, and the realization of automated control.
Bottleneck Analysis and Layout Optimization for In‑Factory Logistics Using Simulation
A 3D simulator was used to digitally replicate the production floor, enabling pre‑implementation validation of workforce‑reduction measures. This approach supported the reduction of rework in detailed design and enabled advance verification of return on investment (ROI).
Visualizing AGV/AMR Implementation Effects Through Simulation to Develop an Optimal Investment Plan
A 3D simulator was used to digitally reproduce the factory environment, enabling advance verification of the optimal number of AGVs/AMRs, their travel routes, and layout configurations. This supported the development of an equipment implementation plan designed to maximize return on investment (ROI).
Automated Warehouse and In‑Process Transportation and Workforce Reduction Through AGV/AMR Implementation
AGVs (Automated Guided Vehicles) and AMRs (Autonomous Mobile Robots) were introduced for transporting finished goods, work‑in‑progress items, and raw materials. The most suitable AGVs/AMRs were selected and proposed based on the customer’s transport requirements and operating environment.
Full Automation of Warehouse and In‑Process Transportation Through SCADA and WCS Integrated with AGVs/AMRs and Equipment
SCADA* and WCS were used to optimally monitor and control AGVs/AMRs and related equipment based on the production plan, enabling fully automated and efficient inter‑process transportation without manual intervention.
*What is SCADA?
SCADA* (Supervisory Control And Data Acquisition) is a supervisory and data‑acquisition server that integrates AGVs, AMRs, logistics equipment, and I/O terminals, enabling automation not only of logistics operations but also of inventory management and item‑level traceability. As system‑to‑system integration becomes essential for advanced smart‑factory construction, SCADA systems naturally grow more complex. Leveraging Nisshin ProSOL’s expertise in equipment design, manufacturing, and deployment, we provide integrated SCADA and automation‑equipment solutions that support highly autonomous and flexible next‑generation smart factories.
Reproducing the Site with a Digital Twin to Support Continuous, Data‑Driven Improvement
Operational data from the site is collected, and the factory is reproduced in a digital environment. Through simulation, improvement measures to enhance productivity are quantitatively evaluated and verified based on data.
Please Feel Free to Consult Us First
We will provide detailed product specifications, comparisons with other indoor positioning systems,
and implementation case studies in a comprehensive information package.
Our Strengths
Expertise and Proven Track Record of the Toyota Tsusho Group
We have extensive expertise cultivated over many years in system development and automation‑equipment implementation across manufacturing sites, including the automotive industry. By closely understanding customer challenges and staying rooted in on‑site realities, we deliver optimal, field‑oriented solutions.
Vendor‑Neutral, Optimized Proposals
Through collaboration with strong domestic and international partner companies, we provide truly valuable products and systems—from AGV hardware to WMS/WCS solutions—tailored to each customer’s environment and challenges.
Comprehensive Digital and AI Lineup
We propose software and AI technologies that support the realization of digital twins, tailored to each customer’s specific challenges and use cases.
Our System Offerings We support a wide range of operations by integrating with systems tailored to each use case. Please feel free to contact us to confirm whether integration is possible with your existing systems.
Discrete‑Event 3D Simulation
Flexsim
This software enables the easy creation of clear 3D models representing production lines, logistics sites, medical facilities, and other environments. It allows users to analyze current operations and identify issues based on these visualizations. By addressing challenges such as cost reduction and labor shortages, the system contributes to improved productivity and profitability in environments where people and goods are constantly in motion.
Factory Logistics Automation Through WMS/WCS Development
SCADA
We provide end‑to‑end support for factory‑logistics automation, from requirements definition to the development of integrated control systems for inventory management, status monitoring, and material‑handling equipment covering the entire flow from receiving to shipping.
Autonomous mobile robots specialized for business and industrial applications.
kachaka Pro
kachaka Pro is a business‑focused autonomous mobile robot that docks with dedicated shelves to transport required items to the desired location. With its compact size, low cost, and simple operation, it can be used across a wide range of industrial environments, including factories.
Selection and Implementation Support
AGV/AMR
We propose the most suitable AGVs/AMRs—covering load capacity, transportation method, and guidance system—based on each use case, without being limited to specific manufacturers.
It can be installed, operated, and managed in a compact footprint.
Compact Automated Warehouse
We propose compact automated warehouse systems that can be installed near production lines and configured to match the stored items and specific operational requirements.
Ultra‑High‑Precision Indoor Positioning (±1 cm Accuracy)
ZeroKey
By leveraging proprietary ultrasonic technology, a GPS‑like system is constructed using ultrasonic signals, enabling three‑dimensional positioning (X, Y, and Z axes) within indoor environments. This technology achieves centimeter‑level positioning accuracy.
Available Plans We provide support tailored to your needs, from overall system design to partial implementation assistance.
Simulation
Simulation Model Development Support
We create a digital replica of your site to enable accurate issue identification and pre‑implementation verification.
Planning
Support for Logistics Automation Planning
from a Total‑Optimization Perspective
We provide proposals from the requirements‑definition stage, with a focus on achieving total optimization of factory logistics.
Solution
Solution Implementation Support
We provide support from solution proposal to implementation, ensuring the most appropriate approach to address your current challenges.
FAQs
- Q
- What can the simulation model development service do?
- A
- The service can be used to validate the feasibility of planned concepts, identify bottlenecks, and determine how to resolve them. It can also support optimization of material flow and workload balancing for operators.
Additional analyses and proposals can be provided based on your specific requirements.
- Q
- What items can be stored in the automated warehouse?
- A
- The automated warehouse is designed to store items weighing up to 30 kg (container size).
It serves as a solution for automating parts management between production processes.
- Q
- Is it possible to see the products in person?
- A
- Yes. We have a showroom in Nagoya where the products can be viewed in person.
We can also introduce showrooms operated by our partner companies, so please feel free to contact us.
Please feel free to contact us.
Would you like to begin by identifying your current challenges?
Please feel free to contact us.