Electric Power Steering (EPS) Configurations and Technological Trends

Core control system supporting steering performance, safety, and electrification

1. What is electric power steering (EPS)?

Electric power steering (EPS) is a steering assistance system that uses an electric motor to help with steering. It has replaced conventional hydraulic power steering and is now used in many vehicles.
EPS (Electric Power Steering) has evolved beyond a simple steering assist function into a crucial system that works closely with ADAS (Advanced Driver-Assistance Systems) and autonomous driving technologies. In addition to improving driver operability, it has become indispensable from the perspectives of safety and energy efficiency.

2. System Configuration

EPS (Electric Power Steering) is a control system that detects the driver's steering input and appropriately assists that force. It mainly consists of a torque sensor, ECU (Electronic Control Unit), motor driver, and electric motor.
The diagram on the right is a block diagram showing the basic configuration of EPS.

3. Flow of Operation

The operation of a power window begins when the user operates SWITCHES. The door ECU, upon receiving the operation signal, determines whether to raise or lower the window and sends a control signal to the motor driver. The motor driver uses an H-bridge circuit or similar to drive a DC motor, moving the window glass in the desired direction.
What's important here is that it's not just about running the motor, but also constantly monitoring its operating state. For example, the motor current changes just before the window is fully closed or if a foreign object gets caught. By sensing these changes, the door ECU detects an abnormality and ensures safety by stopping or reversing the operation.

4. Main design challenges

Designing power windows requires simultaneously addressing multiple technical challenges. A prime example is the anti-pinch function. If an object gets caught while the window is rising, the resulting change in load must be detected as quickly and accurately as possible. A delayed response compromises safety, while being too sensitive leads to false detections and impairs usability, making it a very difficult design to balance.
Furthermore, as vehicles become more electrified, the importance of energy efficiency is increasing. Power windows are not devices that operate continuously, but their standby power and the efficiency of their control circuits have a significant impact on the overall power consumption of the vehicle. In particular, optimizing the power consumption of these auxiliary systems is more important than ever in EVs.
Furthermore, because the interior of the door has limited mounting space, miniaturization of circuits and components is crucial. In addition, it is necessary to address automotive-specific requirements such as noise and EMI countermeasures associated with motor drive, resistance to temperature fluctuations, and long-term reliability.

5. Technology Trends

Modern power windows have evolved from simple motor-driven systems to more sophisticated electronic control systems. While many older systems used relatively simple relay-based control methods, H-bridge control using semiconductors has become commonplace, enabling more flexible and precise control.
Furthermore, the shift in control from analog circuits to an MCU makes it easier to add and tune functions via software. This facilitates more advanced control, such as optimizing pinch detection, automatic opening and closing, and learning functions. In addition, integration with peripheral functions such as door locks and mirror control is progressing, and it is expected that system optimization on a per-door basis will accelerate even further in the future.

6. Design Approach

In actual designs, a common configuration involves motor drive using an H-bridge as the base, combined with feedback control that incorporates current detection and position detection. Here, factors such as the required detection accuracy, the timing of anomaly detection, and how to handle temperature and component variations greatly affect system quality.
Furthermore, many challenges in the design field are difficult to solve through theory alone. Typical examples include deviations in current detection values due to temperature changes, inrush current during motor startup, the effects of noise due to wiring length, and the trade-off between false detection and response speed. To address these practical challenges, a comprehensive approach is essential, including not only device selection but also circuit design, control algorithms, and layout design.

7. The value that Infineon can offer

In automotive applications such as power windows, it's not enough for the system to simply function; it must also achieve a high level of safety, reliability, and efficiency. To achieve this, semiconductor devices suitable for motor control, highly accurate sensing capabilities, and control solutions that meet automotive quality standards are essential.
Infineon offers a wide range of solutions to meet these demands, including motor control, POWER SUPPLIES control, and MCU control. This makes it easier to realize values such as improved pinch detection accuracy, lower power consumption, smaller ECUs, and higher system reliability.

8. Related Products

This page focuses on the power window application itself, but in actual design, the selection of devices such as MOTOR DRIVER IC, automotive MCUs, and POWER SUPPLIES ICs is also crucial. Related products tailored to your application and requirements can be found on the product introduction page.

9. FAQ

Q. How is pinch detection performed in power windows?

A. Generally, this is determined by monitoring changes in motor current and rotational state, and detecting abnormal load increases. This may involve not only simple threshold checks but also control LOGIC tailored to the specific situation.


Q. Is an MCU essential for power windows?

A. While a simple configuration is possible for basic functions only, a configuration using an MCU is common when safety features, advanced control, or integration with other functions are required.


Q. Are there any differences in power window design in EVs?

A. In EVs, the demand for power efficiency across the entire vehicle increases, making consideration of standby power and control efficiency even more important. Power-saving design is also of great importance, even for auxiliary systems.

Generally, this is determined by monitoring changes in motor current and rotational state to detect abnormal load increases. This may involve not only simple threshold checks but also control LOGIC tailored to the specific situation.

While a simple configuration may suffice for basic functions, a configuration using an MCU is common when safety features, advanced control, or integration with other functions are required.

In EVs, the demand for power efficiency across the entire vehicle increases, making considerations of standby power and control efficiency even more important. Power-saving design is also becoming increasingly significant, even for auxiliary systems.

This website uses cookies.
If you do not wish for information about your browser to be collected, you can disable the cookie function by configuring your internet browsing software (browser). Privacy Policy