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Technical Overview of the RCEC2000 Thick Film Power RESISTORS High voltage resistance, low INDUCTORS, and water-cooling compatibility for greater design flexibility (Scheduled for release after Q3 2026 - Advance information)

Vishay Intertechnology, Inc.
Vishay Intertechnology, Inc.
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In the field of power electronics, high voltage and high frequency operation is becoming commonplace due to the widespread use of next generation power devices such as SiC and GaN. As a result, power RESISTORS used in snubber circuits and discharge circuits are also required to have higher voltage resistance, lower INDUCTORS, and better heat dissipation than ever before.
Against this backdrop, Vishay plans to launch the new RCEC2000 series from Q3 2026. This power resistor combines thick film (Cermet) technology with a highly efficient heat dissipation structure. This series offers a new option for requirements such as high-speed SWITCHES, high voltage, and high-density mounting, which were difficult to achieve with conventional wirewound RESISTORS.
This article will provide an advance look at the technical features and application examples of the RCEC2000, as well as a comparison with competing products. This article serves as preliminary information for development engineers ahead of the upcoming special feature on "Latest Trends in Thick Film Power RESISTORS and Selection Points."

Technical Explanation | A new power RESISTORS design born from thick film technology, high voltage resistance, and high heat dissipation

1. Low INDUCTORS achieved through thick film technology

The RCEC2000 uses thick-film (Cermet) technology, which bakes conductive paste onto CERAMICS substrate, reducing parasitic INDUCTORS to less than 40nH. Unlike wirewound RESISTORS, it does not have a coil structure, effectively suppressing ringing (voltage oscillation) and overvoltage that tend to occur during SWITCHES. This ensures stable output waveforms even in high-speed SWITCHES circuits using IGBTS or SiC/GaN devices.

2. High voltage resistance and high insulation performance

The standard specification of the RCEC2000 supports a withstand voltage of 5kVDC, and an HV (High Voltage) type that supports 12kVRMS is also available for applications that require even higher withstand voltages, such as pulse POWER SUPPLIES creep distance (shortest distance that current flows along the surface of the insulator) and clearance (shortest distance in the air), which affect insulation performance, are also sufficiently secured, ensuring long-term insulation reliability even in INVERTERS and POWER SUPPLIES circuits where high potentials are applied.
Of particular note is its resistance to partial discharge (a phenomenon in which minute discharges occur inside insulators). RCEC2000 maintains a low corona discharge of 10pC or less even when 7kV is applied, suppressing deterioration of the insulating material. It can be used safely in industrial equipment and automotive applications that require stable operation over long periods of time.

3. Highly efficient heat dissipation through a direct heat path

The structure allows heat to be transferred linearly from the resistor to the alumina substrate, silicone seal, and then to the heat sink, allowing for efficient dissipation of over 97% of the generated heat to the heat sink. Because the heat flow is clear, thermal design simulations and heat sink selection are easy, leading to reduced design man-hours.
When combined with a water-cooled heat sink, thermal resistance can be further reduced, ensuring stable operation and a long lifespan in high-power-density applications such as EV INVERTERS and large-capacity POWER SUPPLIES.

4. High power density and wide resistance range

The RCEC2000 supports a maximum rated power of 2000W when mounted on a heat sink with a bottom temperature of 85°C. This achieves extremely high power density for a thick film RESISTORS. Furthermore, a wide range of resistance values is available, from 0.47Ω to 1.5MΩ, enabling it to flexibly meet a variety of needs, including snubber, damping, and discharge applications.
The temperature coefficient, which indicates the change in resistance value due to temperature changes, is stable at 100 to 200 ppm/℃, allowing high accuracy to be maintained even in environments with large temperature fluctuations.

Over 97% of the heat is dissipated through the heat sink

Application circuit examples | Design scenes where RCEC2000 can be utilized

・Snubber circuit (for IGBTS /SiC)

The low INDUCTORS structure suppresses dv/dt (voltage time change rate) during SWITCHES, preventing transient overvoltage and contributing to the protection of SWITCHES elements.

DC link discharge resistor

Taking advantage of its high withstand voltage and high insulation performance, it is ideal for safely discharging the charge stored in large-capacity CAPACITORS such as DC link CAPACITORS.

- Damping resistor (LC FILTERS)

The wide resistance range effectively suppresses ringing (transient oscillatory waveform) that occurs in LC FILTERS, improving circuit stability and signal quality.

- High voltage pulse absorption circuit

Withstands pulse energies up to 8J for repetitive pulses and up to 20J for sudden high-energy events, making it suitable for overvoltage protection circuits and surge absorption applications.

Product lineup | RCEC2000 series configuration (scheduled release)

ModelRated PowerWithstand voltageFeatures
RCEC20002000 W7 kVRMSStandard model
RCEC2000HV2000 W12 kVRMSHigh-voltage model
  • External view

    External view

  • External dimensions

    External dimensions

Comparison with competing products | What sets us apart from other companies?

Compared to competing products, the RCEC2000 offers the following outstanding features:

・Partial discharge performance

RCEC2000 maintains a low discharge rate of 10 pC or less even when 7 kV is applied, making it superior in terms of insulation reliability in high-voltage environments.

- Temperature derating characteristics

The derating is gradual, and the power that can be extracted during actual use is large, and the difference is particularly noticeable in environments using water-cooled heat sinks.

-Size and low profile design

Another advantage is that it allows for space-saving designs, has no inductive components, and offers high mounting flexibility for automotive and industrial applications.

・Cost benefits

It is cheaper than wire-wound inductors, offers better cost performance than competing thick-film inductors, and is suitable for mass production.

・Optional support

We can also meet requests for increasing the partial discharge withstand voltage and installing an internal THERMISTORS.

Summary | New options to expand design freedom ahead of official release from Q3 2026

The RCEC2000 series is a power thick film RESISTORS that utilizes thick film technology to achieve a high level of low INDUCTORS, high withstand voltage, and high heat dissipation, making it ideal for next-generation power electronics.In particular, when combined with a water-cooled heat sink, it achieves low dielectric constant, high withstand voltage between TERMINALS, high power, and low partial discharge in a compact size that was difficult to achieve with conventional wirewound types and thick film RESISTORS from other companies, greatly expanding the design freedom.
This article provides advance information on the technical features and design benefits of the RCEC2000 series, which is scheduled for official release after Q3 2026. The main article, which will be published in the future, will provide a more detailed explanation of information directly related to practical applications, such as specific thermal design methods, quantitative comparisons with competing products, and selection flowcharts.

Please keep an eye out for future information to find hints for selecting RESISTORS not only for drive systems but also for next-generation high-voltage, high-density designs such as HVDC for data centers and plasma POWER SUPPLIES for semiconductor manufacturing equipment.

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